Mechanical Design Engineer (m/f/d)

consulteer InCyber AG · Zürich

Design and develop innovative mechanical systems for advanced unmanned helicopter platforms, focusing on structural performance, reliability, and aerospace engineering excellence.

Your Role & Responsibilities

  • Design and develop mechanical systems for unmanned helicopters, including structural components, landing gear, propulsion systems, and control mechanisms

  • Contribute to the design and development of composite structures or rotating machinery components such as rotor heads, turbines, and propellers

  • Apply expertise in composite materials to optimize weight, strength, and durability of aerospace components

  • Perform mechanical analysis and simulations, including hand calculations and simplified finite element analysis (FEA), to evaluate structural integrity and performance

  • Support the design and testing of rotating systems while ensuring reliability, vibration control, and mechanical performance

  • Conduct dynamic load assessments and fatigue analysis for rotor systems and gas turbine components

  • Collaborate with manufacturing and testing teams to build prototypes and execute validation testing activities

  • Ensure designs meet performance, safety, and operational requirements through testing and verification processes

  • Prepare and maintain engineering documentation including design specifications, testing procedures, and maintenance documentation

  • Work closely with electrical, aerodynamic, and software engineering teams to ensure integrated system performance

  • Ensure compliance with relevant industry standards, safety regulations, and internal quality requirements

  • Contribute to continuous improvement initiatives by applying advancements and best practices in mechanical engineering and UAV technologies

  • Support international projects and travel as required

Required Technical & Professional Expertise

  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field with a minimum of 3 years of industry experience (Master’s degree with 2+ years considered equivalent)

  • Proven experience in mechanical engineering, preferably within the manned helicopter, UAV, or aerospace industry

  • Hands-on experience with either composite structures or rotating machinery and mechanical components is required

  • Strong understanding of mechanical design principles, materials science, and manufacturing processes

  • Proficiency with CAD software, preferably CREO, and mechanical simulation tools

  • Knowledge of structural analysis, mechanical simulations, and engineering calculations

  • Strong analytical, technical, and problem-solving capabilities

  • Excellent communication and interpersonal skills with the ability to collaborate across multidisciplinary teams

  • Good English language skills (written and spoken); German is desirable

  • Eligibility to work in Switzerland (Swiss or EU citizenship required)

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